Things You'll Need
- Tape measure
- Square
- 2 melamine sheets, 3/4-by-18-by-40-inches
- 4 melamine sheets, 3/4-by-18-by-41 1/2-inches
- 8 pine boards, 2-by-2-by-19 5/8-inches
- 8 pine boards, 2-by-2-by-18 1/8-inches
- Handsaw
- Hammer
- 3/4-inch chisel
- Miter saw
- Screw gun
- 4 outside corner brackets, 18 inches
- 32 wood screws, 3/4 inches
- 40 wood screws, 3 inches
- Wire mesh, 1/4-inch holes, 41 1/2-by-41 1/2-inches
- 4 wire mesh sheets, 1/4-inch holes, 19 5/8-by-19 5/8-inches
- 96 staples, 1-inch
- 8 hinges, 1-inch, with screws
- 4 bag hook locks, with screws, 1 inch
Instructions
Measure 19 5/8 inches away from the end of the 40-inch melamine sheet and make a 9 1/2-inch-deep cut that is at a right angle to the 40-inch edge. Measure 19 5/8 inches away from the opposite end and make another 9 1/2-inch-deep cut that is at a right angle on the same edge. Knock out this 3/4-inch section of melamine with a hammer and chisel. Repeat this step with the other 40-inch sheet.
Cut the end of each 41 1/2-inch sheet at a 45 degree angle using a miter saw. When the sheet lies flat on its longest side it will look like a trapezoid. Position the four sheets on edge so they make a square with the inside measurements of 40-by-40-inches. The angled edges are against each other. Screw a corner bracket to each outside corner using eight 3/4-inch screws for each bracket. This is the cage bank frame.
Slide the 3/4-inch grooves on the 40-inch boards into each other so the two boards make a cross. Set these boards into the cage bank frame so they are centered inside the cage, 19 5/8 inches away from each 41 1/2-inch sheet. Screw through the frame and into the 40-inch sheets. Use two 3-inch screws for each end, for eight screws total. These are the four cage spaces.
Lay two 19 5/8-inch boards parallel and 18 1/8 inches apart. Set two 18 1/8-inch boards between them at right angles so they make a square. Screw the 19 5/8-inch boards to the 18 1/8-inch boards so two 3-inch screws enter each end of the 18 1/8-inch boards. Repeat this step three more times. These are the frames to the cage doors.
Staple a 19 5/8-inch mesh sheet to each door frame using a hammer and 12 staples for each door. Staple the 41 1/2-inch mesh sheet to the cage frame and to the 40-inch sheets using 48 staples.
Screw two half-hinges to one 19 5/8-inch board on each door frame. You are screwing the hinges to the edge that is at a right angle to the mesh. Position each half-hinge 3 inches away from the ends of the boards. The hinge must be able to fold 180 degrees. Screw the other pairs of half-hinges to the inside of the cage so the doors can open out and down from the each cage unit. The doors fit inside the cage.
Close the doors and screw the slot portion of the bag hook locks to the top 19 5/8-inch board on each door and screw the latch portion to the melamine directly above it.